Kaizen at Toyota

Got to read this nice writeup by Charles Fishman about Toyota‘s Georgetown Plant. The Toyota philosophy, that has paved the way for its leadership position, is simplistically captured & the article makes for an interesting read.

Some thoughts / anecdotes that caught my attention :

  • The Toyota way is a much talked about & a documented secret. Yet its competitors are struggling to emulate the same. Reason – its not about the practices, its about the obsessive & well adopted philosophy. A way of life.
  • Constant improvement is not a project or an initiative or a focus area or time boxed. Its a way of life – for all employees – at all times. The job of the managers & supervisors is to identify areas of improvement & improve it – day in & day out!
  • An employee quote – “We are all incredibly proud of what we’ve accomplished. But you don’t stop. There’s no reason to be satisfied.” Its “continuous” improvement after all. Point for introspection – how many times have we set goals, reached it & plateaued. Do I immediately start looking for the next improvement?
  • The author quotes – “by constantly questioning how you do things, by constantly tweaking, you don’t outflank your competition next quarter. You outflank them next decade.
  • There are many examples of process changes & improvements in the article. A theme that emerges across them is that most of them are based on small practical ideas – not silver bullets. And they happen very frequently – ideas are meant to be leveraged upon & they are quickly put to work by Toyota every day.
  • At Toyota, there is a presumption of imperfection. Current success is due to yesterday’s work. Look at what you can do today to bring improvements tomorrow.

Follow this link to read this Fast Company article – No Satisfaction at Toyota.